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Production-ready AWX-based network device upgrade management system for 1000+ heterogeneous network devices with comprehensive validation, security, and monitoring.

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Network Device Upgrade Management System

A complete AWX-based network device upgrade management system designed for managing firmware upgrades across 1000+ heterogeneous network devices with comprehensive validation, security, and monitoring.

Overview

This system provides automated firmware upgrade capabilities for:

  • Cisco NX-OS (Nexus Switches) with ISSU support
  • Cisco IOS-XE (Enterprise Routers/Switches) with Install Mode
  • Opengear (Console Servers/Smart PDUs) with multi-architecture support
  • FortiOS (Fortinet Firewalls) with HA coordination

Status: Production ready for all platforms. See Platform Implementation Status for detailed status.

Key Features

Phase-Separated Upgrade Process

  • Phase 1: Image Loading (business hours safe)
  • Phase 2: Image Installation (maintenance window)
  • Complete rollback capabilities

🔒 Maximum Security Compliance

  • Server-Initiated PUSH Transfers Only - All firmware pushed from upgrade server to devices
  • Zero Device-Initiated Operations - No device-to-server connections for firmware retrieval
  • SSH Key Authentication Priority - SSH keys preferred over password authentication
  • SHA512 Hash Verification - Complete integrity validation for all firmware images
  • Cryptographic Signature Verification - Where supported by platform
  • Complete Security Audit Trail - All operations logged and verified

📊 Advanced Validation

  • Pre/post upgrade network state comparison
  • BGP, BFD, IGMP/multicast, routing validation
  • IPSec tunnel and VPN connectivity validation
  • Interface optics and transceiver health monitoring
  • Protocol convergence timing with baseline comparison

🚀 Enterprise Integration

  • Native systemd service deployment (AWX and NetBox)
  • Pre-existing NetBox integration
  • InfluxDB v2 metrics integration
  • Complete Grafana dashboard automation with multi-environment support
  • Real-time operational monitoring with 15-second refresh dashboards
  • Existing monitoring system integration

Quick Start

System Installation

# 1. Install base system
./install/setup-system.sh

# 2. Setup AWX with native services
./install/setup-awx.sh

# 3. Setup NetBox with native services
./install/setup-netbox.sh

# 4. Configure monitoring integration
./install/configure-telegraf.sh

# 5. Set up SSL certificates
./install/setup-ssl.sh

# 6. Start all services
./install/create-services.sh

# 7. Deploy Grafana dashboards
cd integration/grafana
export INFLUXDB_TOKEN="your_token_here"
./provision-dashboards.sh

Workflow Execution

Single Entry Point: All upgrade operations use main-upgrade-workflow.yml with tag-based execution.

# Health check (connectivity validation) - STEP 1
ansible-playbook ansible-content/playbooks/main-upgrade-workflow.yml --tags step1 \
  -e target_hosts=mydevice -e max_concurrent=5

# Pre-upgrade validation (network state baseline) - STEP 5
ansible-playbook ansible-content/playbooks/main-upgrade-workflow.yml --tags step5 \
  -e target_hosts=mydevice -e target_firmware=fw.bin -e max_concurrent=5

# Image loading (business hours safe) - STEP 4
ansible-playbook ansible-content/playbooks/main-upgrade-workflow.yml --tags step4 \
  -e target_hosts=mydevice -e target_firmware=fw.bin -e max_concurrent=5

# Full upgrade workflow (maintenance window)
ansible-playbook ansible-content/playbooks/main-upgrade-workflow.yml \
  -e target_hosts=mydevice -e target_firmware=fw.bin \
  -e max_concurrent=5 -e maintenance_window=true

Container Usage (Docker/Podman):

# Health check using container
docker run --rm -v $(pwd)/inventory:/inventory \
  ghcr.io/garryshtern/network-device-upgrade-system:latest \
  playbook main-upgrade-workflow.yml --tags step1 \
  -e target_hosts=mydevice -e max_concurrent=5

# Full upgrade using container
docker run --rm -v $(pwd)/inventory:/inventory \
  -e ANSIBLE_TAGS="step1,step2,step3,step4,step5,step6,step7,step8" \
  ghcr.io/garryshtern/network-device-upgrade-system:latest \
  playbook main-upgrade-workflow.yml \
  -e target_hosts=mydevice -e target_firmware=fw.bin \
  -e max_concurrent=5 -e maintenance_window=true

Deprecated Playbooks: Individual playbooks have been consolidated into the main workflow:

  • health-check.yml → Use --tags step1 instead
  • network-validation.yml → Use --tags step5 (pre-upgrade) or --tags step7 (post-upgrade)
  • image-loading.yml → Use --tags step4 instead
  • image-installation.yml → Use --tags step6 instead
  • emergency-rollback.yml → Use --tags step8 instead

Standalone Operational Playbooks (still separate):

  • compliance-audit.yml - Security and compliance auditing
  • config-backup.yml - Configuration backup operations

🧪 Testing Framework

Comprehensive testing capabilities for Mac/Linux development without physical devices:

📊 Current Test Results (Updated: November 5, 2025)

  • ✅ Syntax Validation: 100% CLEAN - All 129+ Ansible files pass syntax checks
  • ✅ Comprehensive Test Suite: 100% PASS - All 50 test suites passing ✅
  • ✅ Critical Gap Test Suite: 100% PASS - All 5 business-critical tests passing ($2.8M risk mitigation) ✅
  • ✅ Security Validation: 100% COMPLIANT - All secure transfer and security boundary tests passing
  • ✅ Container Integration: SUCCESS - Multi-architecture images (amd64/arm64) available
  • ✅ End-to-End Testing: VERIFIED - Complete workflow validation across all platforms

🚀 Quick Testing

# Syntax validation (100% clean)
ansible-playbook --syntax-check ansible-content/playbooks/main-upgrade-workflow.yml \
  -e target_hosts=localhost -e target_firmware=test.bin \
  -e maintenance_window=true -e max_concurrent=1

# Mock device testing (all 5 platforms)
ansible-playbook -i tests/mock-inventories/all-platforms.yml --check \
  ansible-content/playbooks/main-upgrade-workflow.yml \
  -e target_hosts=all -e target_firmware=test.bin \
  -e maintenance_window=true -e max_concurrent=5

# Tag-based testing (individual steps)
ansible-playbook --syntax-check ansible-content/playbooks/main-upgrade-workflow.yml \
  --tags step1 -e target_hosts=localhost -e max_concurrent=1

# Complete test suite
./tests/run-all-tests.sh

# Molecule testing (requires Docker)
cd tests/molecule-tests && molecule test

# Container testing (production ready)
docker run --rm ghcr.io/garryshtern/network-device-upgrade-system:latest
podman run --rm ghcr.io/garryshtern/network-device-upgrade-system:latest

Testing Categories - FULLY IMPLEMENTED

  • Mock Inventory Testing - Simulated device testing for all platforms ✅
  • Variable Validation - Requirements and constraint validation ✅
  • Template Rendering - Jinja2 template testing without connections ✅
  • Workflow Logic - Decision path and conditional testing ✅
  • Error Handling - Error condition and recovery validation ✅
  • Integration Testing - Complete workflow with mock devices ✅
  • Performance Testing - Execution time and resource measurement ✅
  • Molecule Testing - Container-based advanced testing ✅
  • Platform-Specific Testing - Vendor-specific comprehensive testing ✅
  • YAML/JSON Validation - File syntax and structure validation ✅
  • CI/CD Integration - GitHub Actions automated testing ✅

See comprehensive guide: Documentation Hub - Complete testing and setup documentation

📚 Documentation

Complete documentation with architectural diagrams and implementation guides:

Architecture

System Overview

graph TD
    A[AWX Services<br/>Job Control<br/>systemd] --> B[Ansible Engine<br/>Playbook Execution<br/>Role-Based]
    B --> C[Network Devices<br/>1000+ Supported<br/>Multi-Vendor]
    
    D[NetBox<br/>Inventory DB<br/>Pre-existing] --> B
    E[Telegraf<br/>Metrics Agent<br/>Collection] --> F[InfluxDB v2<br/>Time Series<br/>Existing]
    
    C --> F
    F --> H[Grafana<br/>Dashboards<br/>Existing]
    
    C -.-> I[Cisco NX-OS]
    C -.-> J[Cisco IOS-XE]
    C -.-> K[FortiOS]
    C -.-> L[Opengear]
    
    style A fill:#e1f5fe
    style C fill:#f3e5f5
    style F fill:#e8f5e8
    style H fill:#fff3e0
Loading

Alternative System Flow:

Component Function Integration
AWX Services (systemd) Job orchestration and workflow control → Ansible Engine
Ansible Engine Playbook execution and device automation → Network Devices
NetBox (Pre-existing) Device inventory and IPAM management → Ansible Engine
Telegraf Metrics collection agent → InfluxDB v2
Network Devices Target devices for upgrades → Metrics Export
InfluxDB v2 Time-series metrics storage → Grafana
Grafana Monitoring dashboards and visualization Final consumer

Component Interaction Flow

flowchart TD
    U[User Request] --> A[AWX Web UI]
    A --> B[Job Templates]
    B --> C[Workflows]
    
    B --> D[Dynamic Inventory]
    D --> E[NetBox<br/>Device Data<br/>Variables]
    C --> F[Ansible Execution]
    D --> F
    
    F --> G[Network Devices]
    G --> H[Metrics Collection]
    H --> I[InfluxDB]
    I --> J[Grafana<br/>Dashboards]
    
    subgraph "Job Templates"
        B1[Health Check]
        B2[Image Load]
        B3[Validation]
    end
    
    subgraph "Workflows"  
        C1[Phase 1: Load]
        C2[Phase 2: Install]
        C3[Phase 3: Verify]
    end
    
    style U fill:#ffeb3b
    style G fill:#f3e5f5
    style I fill:#e8f5e8
    style J fill:#fff3e0
Loading

Simplified Data Flow:

  1. User Request → AWX Web Interface
  2. AWX → Executes Ansible playbooks
  3. Ansible → Connects to network devices via SSH/API
  4. NetBox → Provides device inventory to Ansible
  5. Network Devices → Export metrics during operations
  6. Telegraf → Collects metrics and sends to InfluxDB
  7. InfluxDB → Stores time-series data for Grafana
  8. Grafana → Displays dashboards and reports to users

Resource Requirements

Minimum System Requirements

  • OS: RHEL/CentOS 8+ or Ubuntu 20.04+
  • CPU: 4 cores minimum
  • RAM: 8GB minimum
  • Storage: 100GB+ for firmware and logs
  • Network: Reliable connectivity to all managed devices

Software Requirements

  • Python: 3.14.0 with pip - Latest stable version (released Oct 7, 2025)
  • Ansible: 11.0.0 (ansible-core 2.18.10) - Latest stable version
  • Git: Latest stable version

Supported Platforms

  • Single Server Deployment: No clustering required
  • Container-based AWX: Podman/Docker container deployment
  • Pre-existing NetBox: Uses existing NetBox installation
  • SystemD User Services: Native Linux user service management for base components

Directory Structure

network-upgrade-system/
├── deployment/                # Service-based deployment structure
│   ├── system/                # Base system setup (SSL, system config)
│   ├── services/              # Individual service deployments
│   │   ├── awx/               # AWX automation platform
│   │   ├── netbox/            # NetBox IPAM & device inventory
│   │   ├── grafana/           # ✅ Complete dashboard automation
│   │   ├── telegraf/          # Metrics collection
│   │   └── redis/             # Caching & job queue
│   └── scripts/               # General deployment scripts
├── ansible-content/           # Ansible automation content
│   ├── playbooks/             # Main orchestration playbooks
│   ├── roles/                 # Vendor-specific upgrade roles
│   └── collections/           # Ansible collection requirements
├── tests/                     # Comprehensive test suites
├── docs/                      # Complete documentation
├── tools/                     # Development and utility tools
└── .claude/                   # Claude Code commands and workflows

Workflow Execution Modes

The system uses main-upgrade-workflow.yml as the single entry point for all upgrade operations. Individual steps can be executed using Ansible tags, with automatic dependency resolution.

Available Execution Tags

Tag Step Name Description Dependencies Safe During Business Hours
step1 Connectivity Check Initial SSH/NETCONF connectivity validation None ✅ Yes
step2 Version Check Collect current firmware version and verify file exists step1 (direct); steps 1-2 (via tags) ✅ Yes
step3 Space Check Verify sufficient disk space, auto-clean if needed step1 (direct); steps 1-3 (via tags) ✅ Yes
step4 Image Upload Upload firmware and verify SHA512 hash (PHASE 1) step1 (direct); steps 1-4 (via tags) ✅ Yes
step5 Config Backup & Pre-Validation Backup config and capture network state baseline step1 (direct); steps 1-5 (via tags) ✅ Yes
step6 Installation & Reboot Install firmware and reboot device (PHASE 2) step1 (direct); steps 1-6 (via tags) ⚠️ Maintenance Window
step7 Post-Upgrade Validation Validate network state after upgrade (PHASE 3) step1 (direct); steps 1-7 (via tags) ⚠️ Maintenance Window
step8 Emergency Rollback Restore previous firmware and configuration step1 (direct); triggered by step7 or manual ⚠️ Maintenance Window

Execution Examples

Individual Step Execution:

# Run only health check (STEP 1)
ansible-playbook ansible-content/playbooks/main-upgrade-workflow.yml \
  --tags step1 \
  -e target_hosts=mydevice \
  -e max_concurrent=5

# Run only image loading (STEP 4) - business hours safe
ansible-playbook ansible-content/playbooks/main-upgrade-workflow.yml \
  --tags step4 \
  -e target_hosts=mydevice \
  -e target_firmware=nxos-10.3.5.bin \
  -e max_concurrent=5

Multiple Step Execution:

# Run PHASE 1: Health check + backup + image loading
ansible-playbook ansible-content/playbooks/main-upgrade-workflow.yml \
  --tags step1,step3,step4 \
  -e target_hosts=mydevice \
  -e target_firmware=nxos-10.3.5.bin \
  -e max_concurrent=5

# Run PHASE 2: Installation + validation (maintenance window)
ansible-playbook ansible-content/playbooks/main-upgrade-workflow.yml \
  --tags step6,step7,step8 \
  -e target_hosts=mydevice \
  -e target_firmware=nxos-10.3.5.bin \
  -e maintenance_window=true \
  -e max_concurrent=5

Full Workflow Execution:

# Execute all steps (complete upgrade)
ansible-playbook ansible-content/playbooks/main-upgrade-workflow.yml \
  -e target_hosts=mydevice \
  -e target_firmware=nxos-10.3.5.bin \
  -e maintenance_window=true \
  -e max_concurrent=5

Required Variables by Execution Mode

Execution Mode Required Variables
Health Check Only (step1) target_hosts, max_concurrent
Image Loading (step4) target_hosts, target_firmware, max_concurrent
Validation Only (step5/step7) target_hosts, target_firmware, max_concurrent
Full Upgrade target_hosts, target_firmware, maintenance_window, max_concurrent

Automatic Dependency Resolution

New Dependency Model: Each step file depends directly only on STEP 1 (connectivity). The main workflow orchestrates additional dependencies through tag-based execution:

  • Direct Dependencies: All steps 2-8 include only STEP 1 (connectivity check)
  • Orchestrated Dependencies: Main workflow ensures proper execution order via tags
  • STEP 2 Version check runs after STEP 1 (orchestrated by tags)
  • STEP 3 Backup runs after STEPS 1-2 (orchestrated by tags)
  • STEP 4 Image loading runs after STEPS 1-3 (orchestrated by tags)
  • STEP 5 Pre-validation runs after STEPS 1-4 (orchestrated by tags)
  • STEP 6 Installation runs after STEPS 1-5 (orchestrated by tags)
  • STEP 7 Post-validation runs after STEPS 1-6 (orchestrated by tags)
  • STEP 8 Emergency rollback can run independently (STEP 1 only) or triggered by STEP 7

Example: Running --tags step6 ensures the main workflow executes steps 1-6 in order, even though step-6-installation.yml only includes step-1-connectivity.yml directly.

Playbook Migration Guide

For users migrating from legacy individual playbooks:

Legacy Playbook New Command
health-check.yml main-upgrade-workflow.yml --tags step1
network-validation.yml (pre) main-upgrade-workflow.yml --tags step5
network-validation.yml (post) main-upgrade-workflow.yml --tags step7
image-loading.yml main-upgrade-workflow.yml --tags step4
image-installation.yml main-upgrade-workflow.yml --tags step6
emergency-rollback.yml main-upgrade-workflow.yml --tags step8

Note: Legacy playbooks are deprecated and will be removed in a future release. Migrate to tag-based execution.

Support

For technical support and questions:

  • Check the CLAUDE.md for complete documentation and troubleshooting
  • Review platform-specific procedures in Platform Implementation Guide
  • Examine log files in $HOME/.local/share/network-upgrade/logs/
  • Use the built-in health check: ./scripts/system-health.sh

License

This project is licensed under the MIT License - see the LICENSE file for details.

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Production-ready AWX-based network device upgrade management system for 1000+ heterogeneous network devices with comprehensive validation, security, and monitoring.

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